Recycling plastic saves on average 2.5 kg CO2 for per kg of plastic. We save around 5000 kg CO2 emission daily. Our plastic waste to synthetic rubber sheets are 50-70% cheaper from natural rubber, making footwear price reasonable for working class households.

What We Do

Our factory upcycle single use plastic bags from all over Bangladesh and convert them into synthetic rubber sheets

We manufacture Micro Cellular (MCR) synthetic rubber sheet from discarded single use plastic bags, polyethylene, shopping bags, reclaimed rubber, sponge flip flop. Nearly 2000 KG of single use plastic bags are recycled everyday in our facility, and more than 570 metric tons of plastic bag in a year. These plastic waste did not go to our food chain, prevented clogging sewage line and flowing into riverbed, ocean.

In 2021 Bangladesh discharged 24640 tons of plastics waste into ocean. And a ton of plastic waste takes 810 cubic feet of landfill space.

  • Collect discared plastic bags, shopping bags from street dumpsters
  • Clean all the dust, powder and other contaminated material
  • Make pellet out of those plastic bag to feed into machine
  • With the help of machines, synthetic rubber sheets are made

Plastic Bag Extrusion

Discarded plastic bags including LDP, LLDP, EVA, PE scraps are collected for extrusion through various sources including garments, textile sectors and EPZs from major cities in Bangladesh.

Mixing Raw Materials

Pelletized plastic bags are sent to dispersion kneader with additives for making rubber dough. Later, thin layer of pre-vulcanized sheets are formed using open mixing mill machine.

Synthetic Rubber Sheet

After vulcanization by hydraulic press, rubber sheets are used in footwear industry, bag-luggage industry, garments industry, cattle and dairy farm.

Environmental Impact

One ton of recycled plastic material saves 5774 Kilowatt-hours of energy. In our case, daily 2 metric tons recycled plastic bag would save approx. 11548 KWh of energy and minimize energy needs by 66 percent.

Our Products

cow-mattress-rubber

Rubber Cow Mattress

Cattle and dairy farm owner uses our RFL brand rubber cow mattress for their livestock, this gives ultimate comfort to the animal and protect them from uneven surface, water, slip, damp floor.
Details
Rubber Sheets in a Warehouse

Bag-Luggage Sheet

We make rubber sheets for bag and luggage industry. With this type of sheets, small industry make their bag water proof. Also these sheets will give stiffness to the overall bag.
Details
Rubber Sheets for Bag, Luggage, Footwear

Covering Sheets

For highest thickness, this rubber sheets are perfect match for your need in bag-luggage factory. You can split upto 16 pieces of a single rubber sheets. This is also known as “Covering” in local market.
Details
Roofing-sheet-rubber

Roofing Sheets

We produce rubber sheets for rooftop in rural areas, people with low income level usually uses this type of rubber for their home, kitchen house. Each sheets can be split in two way. During rainy season, roofing rubber sheet has high demand.
Details
Synthetic Rubber Sheets for Delivery

Footwear Sheets

Our special blend rubber sheets are used in footwear industry as insole. Ladies high heel shoes are made by our PE foam rubber. With high thickness and large size, SME business can maximize profit.
Details
crumb-rubber

Crumb Rubber

As we process scrap plastic bag, our factory produces crumb rubber. These crumb is derived from EVA foam, PE foam, Shoe insole etc. There is a large demand for crumb rubber to reuse in similar industry.
Details

Wasting time is useless cleaning the environment is the best

– KS Rubber Industries –

Latest News

FROM OUR GALLERY

View full gallery